High Velocity
Oil Flushing
High Velocity Oil Flushing Services
Astro Pak offers high velocity oil flushing services to ensure optimal performance and longevity of your critical industrial systems. Our oil flushing process utilizes turbulent flow to thoroughly clean pipes and remove contaminants, including rust, scale, and particulate matter.
- New system installation and commissioning
- Regular preventative maintenance
- Addressing contamination issues
- Oil change-out procedure
- Resolving excessive bearing wear or control issues
- Post-incident system recovery
Our Comprehensive Process
Our oil flushing process begins with a detailed system analysis, where we evaluate your specific requirements based on system complexity, pipe configurations, and diameters. Using advanced simulation software, we then develop a custom flushing plan tailored to your system. Our skid-mounted equipment delivers powerful, precise high velocity flushing to meet your system’s needs. Astro Pak also offers pre-flush pickling and passivation to remove varnish and mill scale, as well as post-flush cleanliness verification using microscopic inspection and laser particle counters.
Why Choose Astro Pak?
- Advanced Equipment – Skid mounted high velocity flushing pumps and filtration equipment
- Mobile Lab – Real-time particle count analysis
- OEM Approved – Our procedures are approved by major OEMs
- Comprehensive Documentation – Detailed reports for your quality assurance needs
- Innovative Technology – Marked up drawings with engineered flow paths employing pipe flow simulation to devise optimal flushing strategies
By leveraging advanced technology and a meticulous approach, Astro Pak ensures optimal results for your lube oil and hydraulic system, extending the life of your equipment and enhancing overall performance.
Systems & Equipment
- Rotating Equipment
- Turbines
- Lube Oil System
- Seal Oil System
- Hydraulic System
Compliance
- ARP-598A
- ASTM D4174
- ISO 4406
- ISO 4407
- MIL-STD-419D
- NAS 1638
- SAE J1165
- SAE J1227
Project Showcase
Related Services
Cleanliness Verification Testing
A critical step in the precision cleaning process is cleanliness verification testing, which ensures that cleaned parts and components meet the determined cleanliness level as noted in the specification.
Pickling & Passivation
Providing on-site pickling & passivation services to remove contaminants and enhance the corrosion resistance of stainless steel surfaces, ensuring optimal performance and longevity.
Pipeline Pigging
Pipeline pigging services to remove buildup and debris, maintaining optimal flow efficiency and extending the lifespan of your pipelines.
Markets Served
Mining & Metals
Tailored solutions for the Mining & Metals sector to maintain equipment reliability and maximize productivity through advanced cleaning and maintenance techniques.
Aerospace & Space
We offer a wide range of process methods ranging from hand detail cleaning, high pressure spraying, ultrasonic, and flow through circulation among others.
Power Generation
Specializing in high-velocity flushing and chemical cleaning for hydraulic, ammonic, oxygen, and lubricating oil systems, meeting industry standards for power generation plants.
Frequently Asked Questions
High-velocity oil flushing is a process that utilizes turbulent flow to thoroughly clean pipes and remove contaminants, including rust, scale, and particulate matter, from oil systems.
High-velocity oil flushing should be performed during new system installation and commissioning, regular preventative maintenance, addressing contamination issues, oil change-out procedures, resolving excessive bearing wear or control issues, and post-incident system recovery.
The process begins with a detailed system analysis to evaluate specific requirements. Using advanced simulation software, a custom flushing plan is developed. The skid-mounted equipment delivers powerful, precise flushing to remove varnish and mill scale, followed by cleanliness verification using microscopic inspection and laser particle counters.
Benefits include removing contaminants and sludge, enhancing system performance, extending equipment lifespan, and ensuring systems meet the appropriate quality standards and specifications.
High-velocity oil flushing is often recommended in conjunction with chemical cleaning, pickling, and passivation services to ensure optimal system performance.